KERN COMMUNITY COLLEGE DISTRICT – CERRO COSO COLLEGE

MCTL C112 COURSE OUTLINE OF RECORD

1. DISCIPLINE AND COURSE NUMBER:

   MCTL C112

2. COURSE TITLE:

   Intermediate Machine Shop

3. SHORT BANWEB TITLE:

   Int Machine Shop

4. COURSE AUTHOR:

   Ama, Ron

5. COURSE SEATS:

   -

6. COURSE TERMS:

   70 = Fall; 30 = Spring

7. CROSS-LISTED COURSES:

8. PROPOSAL TYPE:

   CC Course Revision

9. START TERM:

   70 = Fall, 2012

10. C-ID:

11. CATALOG COURSE DESCRIPTION:

    This course provides students with skills in proper and safe use of lathes and milling machines. Students maintain and use comparison and angularity measuring tools and produce parts of moderate complexity to close tolerances.

12. GRADING METHOD

    Default:

    S = Standard Letter Grade

    Optional:

    P = Pass/No Pass;A = Audit

13. TOTAL UNITS:

    3

14. INSTRUCTIONAL METHODS / UNITS & HOURS:

    Method

    Min Units

    Min Hours

    Lecture

    2

    36

    Lab

    1

    54

    Activity

    0

    0

    Open Entry/Open Exit

    0

    0

    Volunteer Work Experience

    0

    0

    Paid Work Experience

    0

    0

    Non Standard

    0

    0

    Non-Standard Hours Justification:

15. REPEATABILITY

    Type:

    Non-Repeatable Credit

16. MATERIALS FEE:

    Yes

17. CREDIT BY EXAM:

    No

18. CORE MISSION APPLICABILITY:

    Associate Degree Applicable (AA/AS);Certificate of Achievement (COA);Career Technical Education (CTE)

19. STAND-ALONE:

    No

20. PROGRAM APPLICABILITY

    Required:

    Machine Tool Technology AS (AS Degree Program)
    Machine Tool Technology Cert (Certificate)
    

    Elective:

    Engineering Technology AS (AS Degree Program)
    Engineering Technology AS (AS Degree Program)
    Engineering Technology Cert (Certificate of Achievement)
    Engineering Technology Cert (Certificate of Achievement)
    Trades Practices AA (AA Degree Program)
    Trades Practices AA (AA Degree Program)
    

21. GENERAL EDUCATION APPLICABILITY

    Local:

    IGETC:

    CSU:

    UC Transfer Course:

    CSU Transfer Course:

22. STUDENT LEARNING OUTCOMES Upon completion of the course, the student will be able to

    1. Maintain and use comparison and angularity measuring tools.
    2. Perform machining techniques on the lathe, including boring, knurling, machining internal sixty degree threads, taper turning and boring, and machining additional thread forms including Acme threads, both externally and internally.
    3. Operate a vertical milling machine to accomplish machining tasks, including milling, drilling, and slotting.
    4. Demonstrate safe operating procedures in the use of the lathe and vertical milling machines.

23. REQUISITES

    Prerequisite:

    
    MCTL C111
    

24. DETAILED TOPICAL OUTLINE:

    Lecture:

    A       Introduction and Review of Lathe operations

    B       Cutting Tapers and Screw Threads on the Lathe

    1       Taper Turning

    2       Calculating Tailstock Setover

    3       Measuring Tailstock Setover

    4       Cutting a Taper

    5       Measuring Tapers

    6       Cutting Screw Threads on the Lathe

    C       Other Lathe Operations

    1       Boring on a Lathe

    2       Drilling and Reaming on a Lathe

    3       Knurling on a Lathe

    4       Filing and Polishing on a Lathe

    5       Steady and Follower Rests

    6       Mandrels

    7       Grinding on the Lathe

    8       Milling on a Lathe

    9       Special Lathe Attachments

    10    Industrial Applications of the Lathe

    D       Broaching Operations

    1       Advantages of Broaching

    2       Keyway Broaching

    E       The Milling Machine

    1       Types of Milling Machines

    2       Milling Safety Practices

    3       Milling Operations

    4       Milling Cutters

    5       Types and Uses of Milling Cutters

    6       Methods of Milling

    7       Holding and Driving Cutters

    8       Milling Cutting Speeds and Feeds

    9       Cutting Fluids

    10    Milling Work-holding Attachments

    F        Milling Machine Operations

    1       Milling Operations

    2       Vertical Milling Machine

    3       Vertical Milling Machine Operations

    4       Milling Machine Care

    5       Horizontal Milling Machine Operations

    6       Slitting

    7       Slotting

    8       Drilling and Boring on a Horizontal Milling Machine

    9       Cutting a Spur Gear

    10    Cutting a Bevel Gear

    11    Thread Milling

    12    High Velocity Machining 

    13    Precautions when operating a milling machine

    14    Industrial Applications

    Lab:

    Cutting Tapers and Screw Threads on the Lathe

    Taper Turning

    Calculating Tailstock Setover

    Measuring Tailstock Setover

    Cutting a Taper

    Measuring Tapers

    Cutting Screw Threads on the Lathe

    Other Lathe Operations

    Boring on a Lathe

    Drilling and Reaming on a Lathe

    Knurling on a Lathe

    Filing and Polishing on a Lathe

    Steady and Follower Rests

    Mandrels

    Grinding on the Lathe

    Milling on a Lathe

    Special Lathe Attachments

    Industrial Applications of the Lathe

    Broaching Operations

    Keyway Broaching

    The Milling Machine 

            Milling Safety Practices

    Milling Cutters

    Types and Uses of Milling Cutters

    Methods of Milling

    Holding and Driving Cutters

    Milling Cutting Speeds and Feeds

    Cutting Fluids

    Milling Work-holding Attachments

    Milling Machine Operations

     Milling Operations

    Vertical Milling Machine

    Vertical Milling Machine Operations

    Milling Machine Care

    Horizontal Milling Machine Operations

    Slitting

    Slotting

    Drilling and Boring on a Horizontal Milling Machine

    Cutting a Spur Gear

    Cutting a Bevel Gear

    Thread Milling

    High Velocity Machining 

    Precautions when operating a milling machine

     

25. METHODS OF INSTRUCTION--Course instructional methods may include but are not limited to

    1. Audiovisual;
    2. Demonstration;
    3. Discussion;
    4. Instruction through examination or quizzing;
    5. Laboratory;
    6. Lecture;
    7. Problem Solving;
    8. Skills Development and Performance;

26. OUT OF CLASS ASSIGNMENTS: Out of class assignments may include but are not limited to

    Students need to read the chapters relevant to the weekly topics. Written assignment example: In a one page report, describe how to set up and cut tapers on a lathe.

27. METHODS OF EVALUATION: Assessment of student performance may include but is not limited to

    A. Quizzes and exams
    Example: There will be two objective tests, one on dimensional measurement, and one on lathes and vertical milling machines.
    
    B. Written assignments
    Example: Students will be asked to describe the functions of the vertical milling machine.
    
    C. Projects
    Example: Students will be required to machine three to five predesigned parts incorporating all required machining operations.

28. TEXTS, READINGS, AND MATERIALS: Instructional materials may include but are not limited to

    Textbooks

    Kibbe, R., Neely, J., White, W., Meyer, R.. (2009) Machine Tool Practices, 9th, Pearson
    -
    

    Manuals

    Periodicals

    Software

    Other

29. METHOD OF DELIVERY:

    Face to face;

30. MINIMUM QUALIFICATIONS:

    Industrial Technology;Machine Tool Technology;

31. APPROVALS:

    Origination Date

    08/18/2010

    Last Outline Revision

    11/18/2011

    Curriculum Committee Approval

    11/18/2011

    Board of Trustees

    01/12/2012

    State Approval

    02/21/2012

    UC Approval

    UC Approval Status

    CSU Approval

    50 = Summer 2000

    CSU Approval Status

    Approved

    IGETC Approval

    IGETC Approval Status

    CSU GE Approval

    CSU GE Approval Status

• Data Element Changes

• Data Justification

• Course Element Changes

• Course Change Justification

• Course ID (CB00)

  CCC000220161

• TOP Code (CB03)

  0956.30 - Machining and Machine Too;

• Course Credit Status (CB04)

  D - Credit - Degree Applicable;

• Course Transfer Status (CB05)

  C = Not Transferable

• Course Units of Credit Maximum High (CB06):

  3

• Course Units of Credit Minimum Low (CB07):

  3

• Course Basic Skills (BS) Status (CB08):

  N = Course is not a basic skills course.

• SAM Code (CB09):

  C = Occupational;

• Cooperative Education Course Status (CB10):

  Not part of Coop Work Exp;

• Course Classification Code (CB11):

  Career-Technical Education;

• Course Special Status (CB13):

  N - Not Special;

• CAN Code (CB14):

• CAN-Code Seq (CB15):

• Course Prior to College Level (CB21):

  Not Applicable;

• Course Non-Credit Category (CB22):

  Not Applicable, Credit Course;

• Funding Agency Category (CB23):

  Not Applicable

• Course Program Status (CB24):

  1 - Program Applicable;